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Laboratory Unit
In this unit, all quality control tests and performance evaluations are carried out in accordance with internationally recognized standards, including DIN and ASTM, to ensure that products comply with technical and quality requirements.
Our laboratory steps
Evaluating abrasion resistance, measuring density, measuring hardness, examining tensile properties, determining tear strength, measuring resilience with impact testing, analyzing the curing process with a rheometer, examining mechanical fatigue resistance, evaluating shape retention after applying pressure, and analyzing the effect of environmental conditions on product quality are among the important tests in measuring the physical and mechanical properties of rubber materials.
The preparation process includes combining raw materials and mixing them using Banbury and laboratory roller equipment, and samples are prepared in accordance with the requirements of laboratory standards.
Abrasion is the gradual reduction in the volume of a rubber in contact with rough surfaces. In this test, the sample is moved under a constant force over an abrasive surface. The testing machine calculates the volume change based on the weight loss and density of the material and determines the level of abrasion resistance. This evaluation is essential for estimating the product’s lifespan.
Density is determined by the hydrostatic method for raw and processed rubber materials, and the results are reported in grams per cubic centimeter.
In this test, the penetration of a needle or rod into the surface of the sample under a given force is measured. Hardness measuring devices are divided into two types: desktop and portable (durometer). Hardness indicates the resistance of a material to indentation and deformation, which is determined by a scale from zero (soft) to one hundred (very hard).
In this test, the sample is placed between the two jaws of the machine and a tensile force is applied to it until it ruptures. The ratio of the applied force to the cross-sectional area determines the tensile strength in megapascals.
Tear resistance is important for parts that are exposed to abrasion and impact with sharp objects. In this test, a force is applied to the cross-section of the sample to determine the moment of rupture. Various standards have been defined for this test, the most accurate of which is the DIE C model.
Tear resistance is important for parts that are exposed to abrasion and impact with sharp objects. In this test, a force is applied to the cross-section of the sample to determine the moment of rupture. Various standards have been defined for this test, the most accurate of which is the DIE C model.
This test examines the behavior of raw rubber during the curing process under a specified temperature and time. In this method, the sample is placed between two hot plates and its mechanical changes are examined during the oscillations of the mold. The results include the process safety time, speed and complete curing time.
In this test, the rubber is subjected to continuous tensile and reciprocating loading and its resistance to cracking and strength loss is examined. Important factors such as the lack of temperature increase, crack initiation and its growth until rupture are analyzed in this test.
This test measures the degree to which rubber retains its elastic state after being subjected to pressure and temperature. The reduction in thickness of the sample before and after applying pressure indicates the material’s resistance to permanent deformation.
This test is performed to analyze the effect of high temperatures on the physical properties of rubber. In this process, changes in hardness, elongation, tensile strength, and tear resistance are measured, and the degree of quality degradation due to prolonged exposure to harsh conditions is evaluated.
Precision in sample preparation plays a key role in the accuracy of test results. Samples required to examine parameters such as tensile, tear, hardness, abrasion, fatigue, aging, and resilience are prepared with a hydraulic press according to ASTM D3182 and ASTM D3183 standards. Special punches are also used for some tests.
Why Omega Industrial Group Laboratory?
Omega Industrial Group, relying on technical knowledge and extensive experience in the rubber industry, has set up a laboratory equipped with state-of-the-art technologies to carry out quality control of its products with the highest precision and international standards.
