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Shell Plate and Lifter Bar

What are Shell Plate and Lifter Bar?

What is the role of rubber shock absorbers in ball mills?

Various industries, such as mining, tile manufacturing, and cement production, use rubber shock absorbers to enhance the performance of their equipment. One such component is the ball mill liner, which is installed inside the ball mill to simultaneously protect its body and improve efficiency.
The raw materials used in these shock absorbers include natural rubber (NR) and synthetic rubber (CR). Natural rubber is extracted from rubber trees and undergoes thermal and chemical processes to become a durable elastomer. In addition to rubber, these components can also be made from steel, metal alloys, polyurethane, ceramic, or composite materials, providing optimal performance based on the specific needs of different industries

Optimal Lining for Ball Mills: Advantages and Features

  • ترجمه انگلیسی:
    Advantages:
    ✔ 2 to 5 times longer lifespan compared to steel or rubber linings
    ✔ Enables scheduled shutdowns and improves production efficiency
    ✔ Reduces replacement time and cuts costs
    ✔ Provides better protection for the mill body against corrosion
    ✔ Shortens installation time and enhances productivity
    ✔ Environmentally friendly
    ✔ Long-lasting durability in rotating sections
    ✔ Easier access to the mill due to reduced maintenance needs and shorter downtimes

  • ✔ Low wear rate and predictable lifespan
    ✔ Optimized wear pattern in different sections of the mill
    ✔ Leak-proof system to reduce failures
    ✔ Lightweight and easy to transport
    ✔ Reduced noise levels during operation
    ✔ Lower load on rotating components
    ✔ Secure fastening system to prevent bolt breakage

Production and Optimization of Technical Rubber Compounds

Advanced Rubber Compound Production

Omega Industrial Rubber Group, as a leading manufacturer of technical rubber compounds, offers a wide range of high-quality products. The company's advanced compounds are used in rubber rollers and various industrial applications

Custom Compound Development

Omega Industrial Group designs and manufactures custom rubber compounds based on customer needs, optimizing chemical and physical standards alongside various technologies such as compression molding, injection molding, and extrusion

Standard Raw Materials

ترجمه انگلیسی: Standard Raw Materials: The company's custom compounds are based on standard elastomers such as natural rubber (NR), nitrile (NBR), EPDM, SBR, and CM to ensure better performance across various industries

تولید و بهینه‌سازی کامپاندهای لاستیکی فنی
تولید انواع ضربه گیر های لاستیکی

Mill Liner and Its Application

Application

Crushing can be performed using two methods: dry and wet.

  • Dry crushing: This method has limited applications because water usage may be restricted due to various limitations or could lead to undesirable chemical reactions.

  • Wet crushing: This is the more common method. For example, in mineral processing, ore is turned into slurry using water.

Grinding Mill Lining
In mineral processing plants, the body of the grinding mill is constantly exposed to wear and tear caused by contact with ore. To protect the mill body, replaceable linings are used that absorb impact and prevent damage to the mill.

Previously, mill linings were made of steel, but in the last three decades, rubber has replaced steel due to its superior wear properties, especially in wet grinding applications, gaining global significance

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